FREE FORKLIFT
INSPECTION CHECKLIST

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OSHA Forklift Requirements

Outlined here are Common Questions and Answers regarding the forklift regulations set by the Occupational Safety and Health Administration (OSHA):

What are the basic OSHA requirements for forklift operation?

OSHA mandates that all forklift operators must be at least 18 years old and receive proper training and certification. This includes a combination of formal instruction, practical training, and evaluation of the operator's performance in the workplace.

How often is forklift training required?

Forklift operators must be re-evaluated every three years to maintain their certification. Additional training is required whenever an operator is involved in an accident or near-miss incident, receives an evaluation that reveals unsafe operation, or is assigned to a different type of forklift.

What safety precautions should be taken during forklift operation?

Operators must always wear seat belts, adhere to speed limits, and follow specific guidelines for stacking and unstacking loads. It's also crucial to perform daily inspections of the forklift for any mechanical issues or safety hazards.

Are there specific rules for loading and unloading materials?

Yes, OSHA provides guidelines for securely stacking, unstacking, and handling materials. Loads must be evenly distributed, and the forklift should not be overloaded. Operators should ensure the load is stable and secure before moving.

Is special training required for different types of forklifts?

Yes, operators must receive training specific to the type of forklift they will be using, as different models may have varying features and operational controls.

What are OSHA's requirements for maintaining forklifts?

OSHA requires regular maintenance according to the manufacturer's guidelines. This includes routine checks and prompt repairs by qualified personnel. Keeping detailed records of all maintenance activities is also essential for compliance.

What are the basic OSHA requirements for forklift operation?

How often is forklift training required?

What safety precautions should be taken during forklift operation?

Are there specific rules for loading and unloading materials?

Is special training required for different types of forklifts?

What are OSHA's requirements for maintaining forklifts?

What Should be Included in a Forklift Safety Checklist?

Inspection Checklist
Forklift
Body Damage
Forks
Mast
Load Backrest
Front Right Tires and Rims
Rear Right Tires and Rims
Seat belt or restraint
Horn
Backup Alarm
Flashing Lights
Front Left Tires and Rims
Rear Left Tires and Rims
Overhead guard
Start Check
Start the forklift. Did it start properly?
Are there any unusual noises?
Mechanical Condition Check
Steering. Inspect for free play or stiffness that can compromise control
Controls. Check each lift control for proper operation
Parking Brakes. Test to see if functional
Service Brakes. Engage pedal to see if it will stop vehicle smoothly and reliably
Safety Questions
Fire Extinguisher properly charged and mounted securely
Check your VIN Plate. Are you operating with the correct loads?
Safety Equipment
Do you have properly working Safety Triangles in the vehicle and accessible?
Do you have a proper Fire Extinguisher?
Is Fire Extinguisher mounted securely?
Do you have spare fuses?
Driver's Signature
I certify this inspection has been done completely and is true and accurate to the best of my knowledge

Stay Compliant and Save Time - Go Digital

We’ve converted this comprehensive checklist to a much easier digital format with visual inspection assistance that makes it easier and faster for operators. That translates into more consistent use, better safety and lower risk for your business.

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Boost Operator Accountability & Efficiency

Complete forklift inspections in minutes and automate data collection to ensure operators are both compliant and on the job quickly.

Easier Daily Inspection Routines

Schedule reminder notifications for your forklift drivers and get alerts when daily forklift inspections are overdue.

Compliance without the Hassle

Inspection results are available online in real-time so you can be confident your forklift operators are complying with OSHA rules, and a history of every inspection, issue and repair is created automatically.

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